Portable recycling plant for the generation of biodiesel, fuels and electricity by recycling of tyres and / or plastics through closed loop production technology and production systems.
Technokontrol R&D is committed decisively to the protection and long term prevention to damage our global environment due to bad industrial practices. Due to this reason Technokontrol has developed our unique TK-Meteor 4000 Rubber Tyre/Plastic/Crude Oil Waste Ecological-Friendly Recycling Plants using our own R&D teams to create our own environmentally technological recycling plants to be at the forefront for the protection of the global environment.
Thus creating a cleaner energy bases using our never ending global stockpile of inorganic waste as plastics and rubbers, thus contributing to the improvement and safe guarding of the environment, social conditions and contamination of our water supplies for our future generations regardless of political, national, educational or economic boundries.
The benefits can´t only be seen as directly financially beneficial for the user which takes into account the income generated from the sale of produced biodiesel, electricity, steel, copper, recycled tyres, carbon credits, grants and tar for example, but also environmentally rewarding socially, logistically and politically by reducing the massive storage of inorganic waste in legal & illegal landfills around the world.
Rubber Is difficult to recycle due to the procedure known as “vulcanization,” which it undergoes to attain its springy, flexible nature. Vulcanization is a curing process that involves adding sulfur to rubber, which creates stronger bonds between the rubber polymers. Due to the vulcanization method, tyres are difficult to melt for reuse and are therefore typically broken down by a mechanical process.
Plastics When compared to other materials like glass and metal, plastic polymers require greater processing (heat treating, thermal depolymerization and monomer recycling) to be recycled. Due to the high molecular weight of their large polymer chains, plastics have a low entropy of mixing.
Crude Oil Waste The TK-Meteor 4000 recycling plant not only can it recycle plastics and rubber but it can also recycle all types of fuels, oils, cooking oils, motor engine oils and even the worst crude oils from industrial petrol-chemical oil spills. Crude oil spills usually occur in marine or river oil spills, where oil is released into the rivers, oceans or coastal waters, but spills may also occur on land. Oil spills may be due to releases of crude oil from tankers, offshore platforms, drilling rigs and wells, as well as spills of refined petroleum products (such as gasoline, diesel) and their by-products, heavier fuels used by large ships such as bunker fuel, or the spill of any oily refuse or waste oil. Other environmental issues are oil spills due to pipeline, strage facilities, pumpimg stations fuel theft, natural disasters and the everday more common sabotage or terrorism acts as seen in the Middle East and African nations recently.
A macro molecule interacts with its environment along its entire length, so total energy involved in mixing it is large compared to that of an organic molecule with a similar structure.
Landfill disposal Environmental Issues: Tyres are not desired at landfills, due to their large volumes and 75% void space, which quickly consumes valuable space. Tyres can trap methane gases, causing them to become buoyant, or bubble to the surface. This ‘bubbling’ effect can damage landfill liners that have been installed to help keep landfill contaminants from polluting local surface and ground water.
System to control the temperature once decomposed pneumatic or plastics left over produced powders, gases and others.
Inner piping systems to filter & to separate gases, biodiesel, oils, etc.
Process repeated 4 times.
System which is used to purify the gases produced during the process.
Storage of crude produced with output for external filling deposits. The tank has a capacity of 2,000 liters (modifiable to larger amounts).
Anti-explosion technology fuel tanks against terrorism /sabotage/ accidents.
Easy transportable of loaded fuel tanks to and off vessels/transports which inside liquids fuels will not “slosh” especially important for on ship recycling barrages or ships.
In the event of fire/heat these panels can resist up to 1600ºc for up to three hours which will protect fuel deposits and machinery in fires.
Refinery plant for oil refinering to obtain mainly crude but adaptable to produce diesel, gasoline, kerosene or light/heavy oils. (Oil Cracking technology)
Machine used to chop the residue before being fed into the process.
When designing the plant we took into account its portability. There is an option to place the entire system into shipping containers 40 "foot to optimize transport by rail, land, sea or air.
Material requirements for the TK-Meteor 4000 to function optimally are:
The TK-Meteor 4000 recycling plant needs its own shredder machinery which we include in the package to prepare the raw material before being placed into the oven. Thus avoiding loss of production time and financial purchasing, shipping, imports, logistical costs to obtain these raw materials as plastics/rubber tyres at least financially with at least no purchase costs to the user, but also possibly receiving a financial income as grants/payments especially in Europe for recycling these types of highly contaminating inorganic waste types.
This manufacturing process needs at least 4 tanks of shredded/crushed raw material to have prepared to avoid production stoppages. In the event of not having a crusher/shredder operational at any time due to servicing or repairs, there must be at least 18 tons of grinding/shreddered stock ready for immediate use at the plant.
In the refining of crude oil we include our own TK-refinery plant where you can produce one’s own fuels such as crude, diesel, gasoline, kerosene stoves/light oils and heavy oils for commercial or industrial use.
In the event of wishing to generate electricity, the plant may be used driven by gas generators and biodiesel produced by the plant which is capable of rotating with very little magnetic resistance, thus allowing the production of low cost electric power supply and being extremely energy efficient at the same time of still recycling the un-organic materials.
A technical data sheet will follow to explain these concepts and to facilitate a better understanding of the entire production system and plant technology:
The TK-Meteor 4000 Tyre & Plastic Recycling Plant can be used directly for used for the production and sale of crude oil, iron and carbon black, but also may be the used to generate clean recycled electricity from inorganic waste.
The TK-Meteor 4000/ is a portable rubber tyre recycling plant built into two 20”foot containers used for the generation of crude oil and gas, with also of the advantage to obtain black carbon powder and the steel metal rings/cables inside the rubber tyres capable of recycling up to 6000 kg of tyres per day of production per plant.
This plant is specially made to obtain maximum production of the total recycling process of any type of rubber plant and especially having the possibility of using the metal steel and other recycled materials obtained through this production/recycling process which benefits the protection of the environment and reduces/solves the continuous worries of the need of large storage areas especially for tyres of all types and sizes around our cities in legal and illegal landfills.
Due to its mobility of the plant we can deliver and install this plant anywhere in the world and it can be transported in two 20” foot containers by road, sea or by air. The TK-Meteor 4000 is the first fully portable incorporated rubber tyre recycling plant with its own refinery and shredding plant all inclusive in the world.
|Dimension of the containers (2x units)||Height
|Dimension needed to install plant||Minimum||35 m2|
|Dimensions of Container nº1|
|Daily production capacity||kg||6000|
|Minimum production stock of||kg||84,000|
|Recommend rubber tyres shredded pellet size||cm||1-3|
|Electric energy consumption||kw||50|
|Thermal heating sensors units 4||units||4|
|Electronic control systems||yes|
|Speed of internal turning||rpm||3,5|
|Full cycle hourly production||hours||24|
|Inside production temperature||ºC||500|
|Exterior temperature less than||ºC||<40|
|Dimensions of Container nº2|
|Plant Material made of:||Stainless Steel V2A|
|Cooling systems energy consumption||Kw||3|
|Storage Systems for Crude Production||Height
|Machinery Material made of:||Stainless Steel V2A|
|Pumping energy requirements||0,3||kw|
|Machinery material made of:||Stainless steel V2A|
|Electric energy impulsion systems use||Kw||1,5|
|Control sensor unit||Units||1|
|Machinery material made of:||Stainless Steel V2A|
|Gas Purification System||Height
|Machinery material made of:||Stainless Steel V2A|
|Electric Energy Impulsion consumption||kw||1,5|
Inside view after use of "Oven Cylinder" after recycling cycle of the TK-Meteor 4000.
Black carbon dust/powder from rubber tyres on sides of the "Oven cylinder" and the steel cable metal visible is clean for immediate re-use/recycling.
Gas created inside “Oven Cylinder" makes the whole process nearly energy free and power auto-sufficient. (0.25M3-0.35M3 gas production /per cycle)
Black carbon can also be used to manufacture "Low Radar Detection Special Materials-Paints", "High Intensity Solar Panels", "Specialist Aeronautical Alloys", "Re-usable for the manufacturing of new rubber tyres", etc.
The left over waste has no traces of any types of "HEAVY TAR", or similar types of "TARS" which make this recycling process extremely difficult making our TK-Meteor 4000 unique and exclusive with Technokontrol´s technology in this field of environmental protection and prevention.
The TK-MRU4000 refinery is a unit used to refine crude oil to obtain diesel fuels. Its production is of 4,000 litres per day (cycle) with a daily net production of 91%.
The TK-MRU4000 refinery plant has been designed to make crude but with some technical changes including simple “cracking technology” we can produce diesel, gasoline, kerosene heavy/light oils for heating systems, for example.
It has a continuous production system not needing to load up any crude oil fuel tank of fuel deposits other than the already included anti-explosion protected TK- Storage Fuel Tank.
The TK-METEOR 4000 and TK-MRU4000 are portable and work side by side.
|Dimensions of the refinery||Height
|Dimensions of the refinery required space||Minimum||15m2|
|Daily loading capacity||Litres||4,000|
|Thermal Heat Sensors||Units||3|
|Electronic control systems||yes|
|Daily operational hours||Hours||22/24|
Technokontrol Manufactures, Designs & Researches our safety products in the European Union at the highest possible International Accident,Health & Safety standards.
TechnoKontrol is a member of the NFPA
TechnoKontrol Products are ATEX Compliant
(European Antiexplosive Safety Directives)
Technokontrol's Products & Services are insured by
Contenido disponible en Español.
Prevent deflagration explosions due to combustible dust particles, gases or vapors with NFPA 69. Combustible dust, gases and vapors produced in industrial settings can pose a significant safety hazard.NFPA 69: Standard on Explosion Prevention Systems offers definitive guidance on explosion protection and prevention systems.
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Evaporation losses for covered with surfactant, covered with polymer, and uncovered surface of blend crude oil were (0.45%) at 24 °C for 96 hours evaporation time
Regarding the crude oil, the working loss is about 75% of all other organic liquids under same conditions